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LABE-Fully automatic high-pressure intelligent reactor system
LABE-Fully automatic high-pressure intelligent reactor system
LABE-Fully automatic high-pressure intelligent reactor system
LABE-Fully automatic high-pressure intelligent reactor system
LABE-Fully automatic high-pressure intelligent reactor system
LABE-Fully automatic high-pressure intelligent reactor system
LABE-Fully automatic high-pressure intelligent reactor system

LABE-Fully automatic high-pressure intelligent reactor system

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Lidding Materials
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Shanghai LABE Instrument Co., Ltd.
Shanghai LABE Instrument Co., Ltd.
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Basic Info

Is Manufacturer
YES
Samples Provided
NO

Product Description

Product Introduction :

  The fully automatic high-pressure intelligent reaction system is a set of fully automatic six-shot robotic reaction devices independently developed and designed by Laibei Instruments . It is mainly aimed at chemical reactions in corrosive and high-risk environments. It can cooperate with the robotic arm to perform automatic feeding, heating, cleaning, unloading and other operations. The entire process is automated and no manual labor is required.

Features :

Fully automatic :
A multi-axis robotic arm accurately identifies material positions, enabling gripping of test tubes, flipping and dumping of materials , and four six-station cruise feeding. The entire system offers fully automatic operation, including automatic feeding of solid and liquid materials, multi-mode cleaning normal cleaning, acid cleaning, heated rinsing, and multiple cycle cleaning , automatic discharge, chamber lifting, opening and closing, and pressure relief.

Intelligence : High-precision intelligent touch screen controller , which can display the temperature inside the cover / heater jacket oil temperature , display and set the stirring speed, measure and display the pressure inside the kettle , and also has functions such as automatic overpressure release protection, automatic deflation, automatic cleaning, automatic lifting, automatic opening and closing, and automatic data collection.

Safety: Intelligent temperature control eliminates thermal shock, ensuring precise temperature control and an adjustable heating rate. Over-temperature and over-pressure alarms automatically cut off the heating power. Multiple misoperation alarms ensure a safe and smooth experiment. No leaks or exposed rotating parts ensure safer experiments .

High Quality: 15 - inch industrial-grade touch screen with digital temperature display; imported components, Hastelloy anti-corrosion and explosion-proof membrane; no welds on internal components, stable structure, and integral movement. Smooth operation, high torque, no sparks, and long life.

Humanization: Adjust the touch screen angle at will, human-computer interaction, user-friendly interface; LAN, Ethernet, APP remote control etc.

Customization: We can provide customized equipment for specific experiments according to customers' different configuration requirements.

 

Basic parameters (customizable):

Main configuration

Multi-axis robotic arm (cobot), 4/6 hydrothermal reaction chambers , temperature control device (electric heating furnace oil bath), micro high-precision intelligent touch screen controller, 4/6 feed pumps , cleaning meter (pump), automatic operation mechanism and switching actuator, supporting frame (integrated floor-standing chassis)

Number of workstations

4/6

Sealing method

Flexible gasket sealing, ring-type quick opening and fastening, the ring opens and closes automatically without manual operation

Volume

50/100/250 mL , column format

Hydrothermal kettle head configuration

Pressure gauge, pressure sensor, explosion-proof membrane, temperature thermocouple, air inlet valve, air release valve, stirring head, N2 replacement, vacuum, liquid sampling valve (optional)

Maximum operating temperature

250/300℃

Maximum operating pressure

10/20MPa

Temperature control method

Electric heating jacket temperature control, accuracy ≤ 0.3℃ PID program temperature control, heating power 0-100% stepless adjustable

Stirring method

Mechanical stirring, beveled mixing head (suitable for hydrothermal reaction) or customized

Data collection

Can automatically collect temperature, pressure, speed, etc. of each workstation

Inner diameter / inner height

The corresponding sizes for 50/100/250mL are 36/65 36/115 61/96 mm

robotic arm

Multi -claw / joint design, load: 3-5kg , torque: 70-120N.cm , speed: 50-1500 rpm adjustable, the robotic arm is suspended on the chassis and moves along the track to accurately identify the target, achieving ( 4-6 stations) sliding, grasping, flipping, dumping, and resetting

Controller Function

High-precision intelligent touch screen controller, display and setting of kettle / heater (jacket oil temperature) temperature, stirring speed, kettle pressure measurement and display, air intake /N2 replacement vacuuming, overpressure automatic release protection, automatic deflation, automatic cleaning, automatic lifting and lowering, automatic opening and closing, automatic power cut-off with sound and light alarm for over-temperature and over-pressure, automatic data collection, and remote program control (independently developed software)

Independent switch

One-touch emergency brake switch, independent heating switch, main switch

Material

316L stainless steel, Hastelloy C276 and HB , titanium, zirconium ... Alloy materials can improve acid and alkali corrosion resistance, high temperature and high pressure resistance

Feeding - discharging cleaning

The whole process is automated and requires no manual labor, including automatic feeding of solid and liquid materials, multi-mode cleaning (normal cleaning, acid cleaning, heated flushing, multiple cycle cleaning), automatic discharging, chamber lifting and opening and closing, pressure relief and air release.

High-precision machining

The hydrothermal reaction chamber is integrally formed and has no welding points. All parts have no welding points.

Dimensions

4- station: WxDxH 1450x750x1800 mm -station: WxDxH 2000x750x1800 mm

Electrical Details

Independent dual 220V or 380V 50/60Hz

Machine power

≤5500W

weight

About 200kg

 

Product quality:

a. All materials used in Laibei Instruments and Equipment comply with international standards.

b. Laibei Instruments has passed ISO 9001 enterprise quality management system certification, ISO 14001 environmental management system certification, ISO45001 occupational health and safety management system certification, and CE certification.

C. All production materials used by Laibei Instruments comply with RoHS standards to ensure protection of the environment and user health.

Application examples:

      The Laibei Instrument Reactor R&D team comes from an international brand reactor manufacturing company. With many years of experience in importing reactors and combined with the situation of domestic users, it has independently developed and designed more than 40 reactors with a volume range from 25mL to 20L, a temperature range from -40℃ to 700℃, and a pressure range from high vacuum to 40MPa.

     Labe Instrument independently develops and designs core competitive instruments and equipment, mainly reactors, reaction system integration devices, and sample pretreatment equipment. They are widely used in scientific research fields such as petrochemicals, materials metallurgy, biopharmaceuticals, energy and environment. All equipment can be customized according to customer needs.